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Alistair Riddell
Experienced User
Username: ariddell

Post Number: 15
Registered: 1-2013
Posted on Monday, 15 July, 2013 - 15:03:   Edit PostDelete PostView Post/Check IP

Hello All,

25955 has developed a flaw in the adjustment capabilities of the drivers seat, comfortable as it is (although greatly assisted in this respect by the addition of some $40 leather headrest bolster cushions from China), it has ceased to perform any forward/back adjustments in its previously motorised manner.

I get the click of a relay when attempting to adjust but nothing more. Until recently this has been working fine and the memory buttons were also working as they should.

Would this sound like the failure of the seat ECU being the likely cause as I gather is a reasonably common issue? Is it a straightforward operation to remove the seat squab to investigate further?

It looks to be fairly easy but I am rather terrified of damaging the leather.

Thanks,

Al
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David Thomas
Experienced User
Username: davidthomas

Post Number: 32
Registered: 5-2007
Posted on Monday, 15 July, 2013 - 15:26:   Edit PostDelete PostView Post/Check IP

Hi Al!

If you decide you need professional assistance with this I can PM you with a recommendation.

Cheers,
David
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Paul Yorke
Grand Master
Username: paul_yorke

Post Number: 1081
Registered: 6-2006
Posted on Monday, 15 July, 2013 - 17:40:   Edit PostDelete PostView Post/Check IP

Hi Alistair, Most often it will be a seat memory unit.

As you still have some movement you can undo the rubber strap and claw on your squab and should be able to lift the front to get the unit out.

Otherwise two screws at the bottom of the back cover of the seat. Lift the cover up to unclip it at the top and remove. This will reveal two more screws close to where the first two were removed.

If your passenger side is still working, you can fit the passengers side unit to the drivers side to test that it is not the seat or switches at fault.

Chances are the battery has leaked. Here are a few photos of what to look for, but it's usually very apparent!

https://www.facebook.com/photo.php?fbid=558041080902410&set=a.493227054050480.107909.480142005358985&type=1&theater

While you have the passengers side unit out replace the battery (or remove if you don't use the memory) function) in that side to.

PM if you'd like a quote for an exchange unit and a spare battery.
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Richard Treacy
Grand Master
Username: richard_treacy

Post Number: 2861
Registered: 4-2003
Posted on Monday, 15 July, 2013 - 19:47:   Edit PostDelete PostView Post/Check IP

As Paul points out, look to the seat memory unit.

A word or two of encouragement though. If the batteries have not leaked or have already been replaced with NiMH, then there are the open relays in the memoru ECU box probably bvausing annoyance. If the batteries are still NiCd then replace them with NiMH once the system functions again as NiCDs leak when old. The NiMHs last a very long time and never leak.

That the seats adjust at all suggests a rather trivial problem here.

With the module removed, and the cover off, flick each of the contacts on the (16?) open power relays on the ECU board with an instrument screwdriver. One or two may be stuck and free up instantly solving the issue. If so, some further cleaning of the contacts may make you very happy as the seat controls return to function.

This happens especially in damp and cold conditions after a period of disuse.

RT.

nb this is practical saviour not theory.
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Alistair Riddell
Experienced User
Username: ariddell

Post Number: 16
Registered: 1-2013
Posted on Tuesday, 16 July, 2013 - 10:09:   Edit PostDelete PostView Post/Check IP

Thanks all, I will see about removing both units this evening and do some further investigation as to the status of the ECUs and relays.

I don't think the memory function on the passenger side works but there are certainly no issues with the controlled adjustment of the seat on that side.

Regards,

Al
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Alistair Riddell
Experienced User
Username: ariddell

Post Number: 17
Registered: 1-2013
Posted on Wednesday, 17 July, 2013 - 10:17:   Edit PostDelete PostView Post/Check IP

Well, as expected the advice from the forum has once again been spot on, the battery in my drivers side ECU has leaked and damaged the tracks of the adjacent transistor array chip.

I've positioned the passenger side seat into a suitable position for it to remain static until the unit can be repaired and have swapped its ECU to the drivers side. Incidentally my passenger side unit has been subject to a swap at some point in the past as it is dated 1996 on an attached sticker, although contains the same type of battery as the drivers side unit.

Where would I get hold of replacement NiMH battery packs of suitable type, is this the sort of item a Jaycar or similar electronics shop would be expected to carry or something more specialist?

Thanks,

Al
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Richard Treacy
Grand Master
Username: richard_treacy

Post Number: 2863
Registered: 4-2003
Posted on Wednesday, 17 July, 2013 - 10:56:   Edit PostDelete PostView Post/Check IP

Al,

That battery pack is used in older wireless phones. It is available in NiMH from the Battery Factory or Jaycar. They come as a pack of 3 cells, 3,6V with leads, so put a plastic sheath over the board and solder the leads to the battery positions. Some silicone RTV will secure it all. Having leads rather than posts is an advantage as you can further protect the circuit board for the unlikey failure of a NiMH battery.

The transistor array (ULN2003A etc) is available at Jaycar. The modules usually respond to a new array. Click below to download the data sheet.

RT.
application/binary
ULN2003A Seat Memory IC.pdf (821.5 k)
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Richard Treacy
Grand Master
Username: richard_treacy

Post Number: 2865
Registered: 4-2003
Posted on Wednesday, 17 July, 2013 - 12:16:   Edit PostDelete PostView Post/Check IP

If the above pdf file will not download, this extract may help.
application/binary
ULN2003A Seat Memory IC r2.pdf (93.3 k)
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Alistair Riddell
Experienced User
Username: ariddell

Post Number: 18
Registered: 1-2013
Posted on Thursday, 18 July, 2013 - 10:40:   Edit PostDelete PostView Post/Check IP

Thanks RT, all sounds eminently DIYable in that case, I'll procure the needed components and enlist the assistance of a friend with far superior soldering skills to mine to do the install and see how we go.

Rgds,

Al
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Richard Treacy
Grand Master
Username: richard_treacy

Post Number: 2867
Registered: 4-2003
Posted on Sunday, 21 July, 2013 - 18:26:   Edit PostDelete PostView Post/Check IP

I suggest that all interested in this topic refer to the Technical Library. Early battery replacement will save lots of pain.

Here is the relevant link:

http://rrtechnical.info/sz/sz87/memory_seats/seat_mirror_memory.htm

RT.

ps: time to change the battery pack on my Continental R as I have not looked at it yet. On my Turbo R I fitted new NiCd batteries around 2000, but changed them for Ni-MH several years ago.