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Trevor Pickering
Experienced User
Username: commander1

Post Number: 154
Registered: 06-2012
Posted on Monday, 12 October, 2020 - 17:55:   Edit PostDelete PostView Post/Check IP

Could anyone help with the best accurate method of finding TDC (with the head in place)on my 1953 4.5 engine.
I have tried a rod through the spark plug hole but this is not very good as the rod is at an angle.
I can of couse just use the mark and pointer on the fly wheel but as the engine has been apart I want to check this is correct.
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Jeff Martin
Experienced User
Username: jeff_r_1

Post Number: 150
Registered: 07-2018
Posted on Monday, 12 October, 2020 - 20:01:   Edit PostDelete PostView Post/Check IP

Why not use the intake valve on #1, it should get you close enough with a dial gauge.

Certain precautions should be taken of course, like disconnecting the battery and removal of all the plugs would make it easier.

Make sure it's out if gear etc...

Removing the valve cover and rocker shaft isn't too difficult.
I use this method to replace my valve seals too, I just let the intake valves rest on the top of the pistons.
There's enough friction with the new seals to keep the valve in place when installing the keepers.
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Christopher Carnley
Unregistered guest
Posted From: 77.234.43.173
Posted on Monday, 12 October, 2020 - 18:17:   Edit PostDelete PostView Post/Check IP

As the offset bolt on the flywheel only permits of it being fixed in its original position, that should suffice. Is the tongue on the distributor drive at 10 to 11?

(Message approved by david_gore)
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Jeff Martin
Experienced User
Username: jeff_r_1

Post Number: 151
Registered: 07-2018
Posted on Tuesday, 13 October, 2020 - 06:08:   Edit PostDelete PostView Post/Check IP

That's the other thing as Chris says, there's only one way for the flywheel to be mounted, so why would the TDC timing marks be off ?

It's very unlikely for RR to get them wrong.
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Trevor Pickering
Experienced User
Username: commander1

Post Number: 155
Registered: 06-2012
Posted on Tuesday, 13 October, 2020 - 06:22:   Edit PostDelete PostView Post/Check IP

My concern was the fact that the pointer is attached to the bottom cover of the fly wheel and it is only thin sheet metal and the screw holes to secure it are not accuratly drilled so its very easy to suspect at least 2 or 3 degrees of error either side of TDC.
Perhaps I am beings too pedantic!!!!!
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David Hughes
Experienced User
Username: wedcar

Post Number: 116
Registered: 07-2004
Posted on Tuesday, 13 October, 2020 - 08:41:   Edit PostDelete PostView Post/Check IP

Trevor
The most accurate method to find TDC with the head attached to an engine with a tool inserted through the spark plug hole, this tool would take the form of a spark plug with the internals removed and an adjustable rod fixed through the middle, long enough to touch the top of the piston.
Determine the firing stroke, raised the piston slowly in clockwise rotation to touch the adjustable rod close to TDC, mark the crankshaft pulley in relation to a mark on the timing case, turn the engine in the reverse direction until the piston touches the adjustable rod again on the way up close to TDC, mark the pulley in relation to the timing case mark, TDC is half way between the two marks.
Regards
David
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Jeff Martin
Experienced User
Username: jeff_r_1

Post Number: 152
Registered: 07-2018
Posted on Tuesday, 13 October, 2020 - 12:31:   Edit PostDelete PostView Post/Check IP

What David said, one could use a threaded piece of ready rod and thread the spark plug to suit, either 1/4 or 5/16, maybe 3/8.
The thicker the rod the better so it won't deflect.
There may be a concern that the intake valve may come in contact with the rod ???

I suppose the intake valve could be used too.

Once the valve spring is removed, a small hose clamp on the stem could be used to keep the valve from dropping into the engine.
After that a "stop" could be devised for the end of the valve stem to come up against as a reference.

Given the fact the great deal of time RR took to get the valve timing as close as possible to "IO", I would think that the pointer is pretty accurate though.
I can't imagine RR would be prone to sloppy machining practices to get the pointer out by as much as 2 or 3 degrees.

Who knows though right, no one is perfect, not even RR.
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Trevor Pickering
Experienced User
Username: commander1

Post Number: 156
Registered: 06-2012
Posted on Tuesday, 13 October, 2020 - 14:47:   Edit PostDelete PostView Post/Check IP

Thanks for the replies
Jeff
I did try removing the center of a spark plug a couple of days ago and inserted a 3/8 rod through to try and touch the top of the piston but found that the rod touches the edge of the block and not the piston.
I then turned down the bottom part of the rod to just under 1/4! but because of the angle it touches the piston at it just locks up when the piston comes up
I tried using a thinner rod but because of the extra movement was unable to get accurate readings.
If you look at the bottom cover you can see it could easily be out by a couple of degrees because of the way its made.
Not one of RR better designs!

Thanks again to all
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Jeff Martin
Experienced User
Username: jeff_r_1

Post Number: 153
Registered: 07-2018
Posted on Tuesday, 13 October, 2020 - 16:13:   Edit PostDelete PostView Post/Check IP

So now I'm confused, you say after you turned the rod down to 1/4 inch you say it touches the piston and locks up _ isn't that what you want ?

If the rod is locking the engine what coming in contact with the piston, that's when you make a reference mark on the flywheel.
The engine is then turned in the opposite direction until it locks again.

Another mark is made on the flywheel.

TDC is in-between the two marks.

Interesting how RR changed the timing mark, on my 4.25 litre, there is a window just above the starter and if I rember correctly the pointer is riveted to the bell housing _ it's quite substantial and not flimsy at all.

There are no pointers on the bottom cover that are screwed to the cover.

If there is no window just above the starter, how do you time the ignition ?
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Trevor Pickering
Experienced User
Username: commander1

Post Number: 157
Registered: 06-2012
Posted on Tuesday, 13 October, 2020 - 16:23:   Edit PostDelete PostView Post/Check IP

Jeff it is only locking up because of the angle as the piston is trying to bend the rod.

I did try and do what you suggest but was getting a different result every time.

I am now going with the pointer indicated TDC and hope that its near enough.

Thanks again for taking the time to help me.
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Christopher Carnley
Unregistered guest
Posted From: 77.234.43.148
Posted on Tuesday, 13 October, 2020 - 18:40:   Edit PostDelete PostView Post/Check IP

Trevor, so is yours the automatic one?

C.

(Message approved by david_gore)
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Trevor Pickering
Experienced User
Username: commander1

Post Number: 158
Registered: 06-2012
Posted on Tuesday, 13 October, 2020 - 19:54:   Edit PostDelete PostView Post/Check IP

Yes it is Chris
Hooper Body

My intention is to get the engine and gearbox back in and then sell the car
I have completly rebuilt everything on the chassis but the body requires restoration
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Jeff Martin
Experienced User
Username: jeff_r_1

Post Number: 154
Registered: 07-2018
Posted on Tuesday, 13 October, 2020 - 22:26:   Edit PostDelete PostView Post/Check IP

If you have not started the engine, it is permissible to re-use the same head gasket, it just takes less torqueing because it's already crushed.
Even if the engine has been run for a little, the copper asbestos head gasket can be re-used, one just has to be careful of getting any carbon bits trapped between the surfaces.

It all depends just how much you want to know for sure about the timing mark.
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Trevor Pickering
Experienced User
Username: commander1

Post Number: 159
Registered: 06-2012
Posted on Wednesday, 14 October, 2020 - 02:00:   Edit PostDelete PostView Post/Check IP

Not as much as taking the head off again Jeff

I will trust the pointer and set up timing using that.
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Trevor Pickering
Experienced User
Username: commander1

Post Number: 160
Registered: 06-2012
Posted on Wednesday, 14 October, 2020 - 20:38:   Edit PostDelete PostView Post/Check IP

I have just reset the timing using the pointer to TDC as reference and the inlet valve jut starting to open with the tappet set to.030" as per the book.

Mananged to get the cam gear on after several attempts to get the bolt holes in line and not winding up the damper.
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Patrick Lockyer.
Grand Master
Username: pat_lockyer

Post Number: 2383
Registered: 09-2004
Posted on Wednesday, 14 October, 2020 - 22:08:   Edit PostDelete PostView Post/Check IP

Cases like these I use the whistle on number 1 spark plug hole and then a dial gauge on number one inlet valve.
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Bill Vatter
Experienced User
Username: bill_vatter

Post Number: 128
Registered: 09-2004
Posted on Thursday, 15 October, 2020 - 13:12:   Edit PostDelete PostView Post/Check IP

You cannot directly determine the location of TDC when the piston is at its heighest position and have best accuracy. For accuracy, you need to mark flywheel position at equal piston heights 10 or more degrees before and after and then TDC is the point half way between those marks.

Direct determination will get you at best + or - 2 or 3 degrees of true TDC but probably not that good. The indirect method will get you within 1 degree of true.

David Hughes method above will do that.

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